Name: Cost-Saving Automated Checkweigher Solutions for High-Volume Production
Brand: SMARTWEIGH INSTRUMENT CO.,LTD
SKU: Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Availability: InStock

Rumah Produk Timbangan Otomatis

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

Detail produk:

Place of Origin:	CHINA
Model Number:	Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

Syarat-syarat pembayaran & pengiriman:

Minimum Order Quantity:	1 set
Harga:	Bisa dinegosiasikan
Packaging Details:	Caron box
Delivery Time:	10-30days
Supply Ability:	2000 set per month

Kontak

Detil Deskripsi produk

Produk:	Memecahkan tantangan variasi berat dalam manufaktur dengan smart checkweighers	Kecepatan maksimum:	150-800 item/menit (dapat dikonfigurasi)
Penimbangan akurasi:	± 0,1g hingga ± 2g (tergantung kecepatan)	Penyimpangan minimum yang terdeteksi:	0,5% dari berat target
Jenis Konveyor:	Plastik modular, stainless steel, atau sabuk PU	Sistem penolakan:	Pusher pneumatik, gerbang drop, atau pengalir lengan
Lebar sabuk:	150-600mm (dapat disesuaikan)	Kalibrasi otomatis:	Mandiri setiap 4-8 jam
Waktu pergantian:	<5 menit (desain tanpa alat)	Kemampuan multi-jalur:	2-6 jalur paralel
Konsumsi daya:	0,5-1,2 kW (mode hemat energi tersedia)	Waktu rata -rata antar kabur (mtbf):	> 25.000 jam
Penyesuaian proses real-time:	Umpan balik otomatis ke mesin pengisi	Pemeliharaan prediktif:	Pemantauan Pakaian Komponen Berbasis AI
Integrasi data:	Kompatibel ERP/MES/SCADA (OPC UA, JSON, XML)	Persetujuan Regulasi:	FDA, EU 2017/745 (MDR), OIML R51
Peringkat IP:	IP54 (Standar), IP66 (Tersedia WASHDOWN)	Tingkat kebisingan:	<65 dB
Menyoroti:	automated checkweigher for high-volume production , cost-saving automatic checking weigher , industrial checkweigher

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

Key Specifications

Attribute	Value
Maximum Speed	150-800 items/minute (configurable)
Weighing Accuracy	±0.1g to ±2g (speed-dependent)
Minimum Detectable Deviation	0.5% of target weight
Conveyor Type	Modular plastic, stainless steel, or PU belt
Rejection System	Pneumatic pusher, drop gate, or arm diverter
Belt Width	150-600mm (adjustable)
Auto-Calibration	Self-calibrating every 4-8 hours
Changeover Time	<5 minutes (tool-less design)
Multi-Lane Capability	2-6 parallel lanes
Power Consumption	0.5-1.2 kW (energy-saving modes available)
Mean Time Between Failures (MTBF)	>25,000 hours
Regulatory Approvals	FDA, EU 2017/745 (MDR), OIML R51
IP Rating	IP54 (standard), IP66 (washdown available)

Introduction

In high-volume manufacturing, even minor weight variations can lead to significant financial losses due to product giveaway, regulatory fines, and customer returns. Automated checkweighers provide a cost-effective, high-speed solution to ensure weight compliance while optimizing production efficiency.

Key Cost-Saving Benefits

1. Reduction in Product Giveaway

Problem: Overfilling (giveaway) increases material costs—e.g., a 0.5g overfill in a food plant producing 1 million units/month wastes 500kg of product.
Solution: Smart checkweighers dynamically adjust filling machines to maintain ±0.1g accuracy, reducing giveaway by 2-5%.
ROI Example: Product cost: $10/kg → Monthly savings: 500kg × $10 = $5,000/month

2. Minimizing Underweight Rejections & Fines

Problem: Underweight products violate labeling laws (e.g., FDA, EU weights & measures regulations), leading to fines & recalls.
Solution: Real-time weight monitoring rejects underfilled products before packaging, ensuring compliance.
Cost Avoidance: Prevents regulatory fines ($10,000 per violation) and recalls ($50,000+ per incident).

3. Lower Labor Costs with Full Automation

Problem: Manual weight checks are slow, inconsistent, and labor-intensive.
Solution: Automated checkweighers operate at 600-800 units/minute, replacing 3-5 workers/shift.
Labor Savings: 9 workers replaced annually → $360,000/year in wage savings.

4. Reduced Waste & Rework Costs

Problem: Incorrect weights lead to rejected batches, repacking, and disposal costs.
Solution: Instant rejection of out-of-spec products reduces rework by 90%.
Waste Reduction: From 3% to 0.3% rejection rate → 27,000 fewer wasted units/month at 1M production volume.

5. Energy & Maintenance Savings

Self-calibration reduces downtime vs. manual recalibration
Predictive maintenance alerts prevent $5,000+ emergency repairs
Low-power modes save energy during idle periods

Investment Benefits

Fast ROI - Pays for itself in < 1 year through waste reduction & labor savings

Regulatory Protection - Avoids $10,000-$100,000+ in fines per violation

Higher Efficiency - Runs at 600-800 units/min, replacing manual checks

Smart Adjustments - AI-driven optimization continuously improves accuracy

Label:

Kontak Person: Mrs. Shirley

Tel: +86-15851932889

Faks: 86-519-68781609

Produk lainnya

C35 AdvancedLine Checkweigher for Ultimate Production Efficiency

Produk: Timbangan Cek AdvancedLine C35

Aplikasi Inspeksi: Kelengkapan Periksa Kontrol Berat Badan

Industri: Komponen logam, plastik dan elektronik kimia, makanan & minuman

Penimbangan akurasi: dari ± 0,01 g

Checkweigher Combinations with Vision Systems

Produk: Kombinasi periksa lebih tinggi dengan sistem penglihatan

Kamera: 2-8X Industri CMOS (5-20MP)

Optik: Lensa telecentric (perbesaran 0,1-0,5x)

penerangan: Array LED multi-sudut (RGB/W/UV/IR)

Industrial Weight Checkers Ensuring Product Compliance & Accuracy

Produk: Pemeriksa Berat Badan Industri

Lebar sabuk: 150-800mm (dapat disesuaikan)

Bahan sabuk: PU, PVC, atau logam yang terdeteksi

Kecepatan sabuk: 5-120 m/menit (dikendalikan servo)

Checkweigher Integration in Packaging Lines

Produk: Integrasi Checkweigher di jalur pengemasan

Lebar Konveyor: 200–1200mm

Sinkronisasi kecepatan sabuk: 5–120 m/menit

Jarak produk: Min. 50mm di antara item

Pharmaceutical-Grade Automated Checkweighers for cGMP Compliance

Produk: Checkweighers otomatis tingkat farmasi

Berat bobot: 0.1mg - 500g (dapat disesuaikan hingga 5kg untuk curah)

Keterbacaan: 0,1mg (model mikro-balance), 1mg (standar)

Ketepatan: ± 0,1mg hingga ± 5mg (tergantung pada model)

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

automated checkweigher for high-volume production

cost-saving automatic checking weigher

industrial checkweigher

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