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Rumah ProdukAutomatic Checkweigher

Precision Checkweighers for Automotive Component Manufacturing

Precision Checkweighers for Automotive Component Manufacturing

Detail produk:
Place of Origin: CHINA
Model Number: Precision Checkweighers for Automotive Component Manufacturing
Syarat-syarat pembayaran & pengiriman:
Minimum Order Quantity: 1 set
Harga: Bisa dinegosiasikan
Packaging Details: Caron box
Delivery Time: 10-30days
Supply Ability: 2000 set per month
Kontak
Detil Deskripsi produk
Produk: Presisi Checkweighers untuk pembuatan komponen otomotif Berat bobot: 0,01g - 20kg (konfigurasi modular tersedia)
Keterbacaan: 0,001g (model mikro) hingga 0,1g (tugas berat) Ketepatan: ± 0,005g (0-100g) hingga ± 0,2g (5-20kg)
Kecepatan berat: 150-400 item/menit (kecepatan/akurasi yang dapat disesuaikan) Bahan bingkai: Baja berlapis bubuk atau baja tahan karat AISI 304
Peringkat Perlindungan: Baja berlapis bubuk atau baja tahan karat AISI 304 Tipe Muat Sel: Balok geser stainless steel dengan perlindungan kelebihan beban
Metode penolakan: Ledakan pneumatik, servo-arm, atau gerbang pengalir Akurasi penolakan: ± akurasi posisi 1mm
Kecepatan penolakan: <50ms waktu respons Protokol industri: OPC UA, MQTT, MODBUS TCP/IP, Profinet
Konektivitas ERP/MES: Siemens, Rockwell, Mitsubishi, Integrasi Fanuc Plc Pelaporan data: CSV, PDF, XML dengan jalur audit waktu
Sistem Identifikasi: Pemindai Barcode, Pembaca Kode QR, atau Integrasi RFID Retensi data: 5+ tahun data produksi terenkripsi (penyimpanan yang dapat diperluas)
Menampilkan: 12 "Layar sentuh industri (kompatibel dengan sarung tangan) Sistem Operasi: OS real-time berbasis Linux atau Windows 10 IoT
Level akses pengguna: Operator → Supervisor → Pemeliharaan → Admin Suhu operasi: 5 ° C hingga 45 ° C (41 ° F hingga 113 ° F)
Toleransi kelembaban: 15% hingga 95% RH (non-kondensasi) Resistensi getaran: <0,5g kompensasi dampak getaran
Tipe Sabuk: PU, PVC, atau mesh stainless steel (opsi anti-statis) Opsi Lebar: 200mm, 300mm, 400mm (lebar kustom tersedia)
Kontrol Kecepatan: Drive frekuensi variabel 0,1-1,5 m/s Standar: IATF 16949, ISO 9001, ISO 14001
Kalibrasi: Termasuk bobot yang dapat dilacak, fungsi kalibrasi otomatis
Menyoroti:

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Precision Checkweighers for Automotive Component Manufacturing
Overview

Precision checkweighers in automotive manufacturing ensure strict weight tolerances for critical components like fasteners, bearings, pistons, and electronic parts. These systems verify production consistency, detect missing components, and prevent assembly line defects while integrating with Industry 4.0 smart factories.

Key Features & Technical Specifications
1. Ultra-Precise Weighing for Critical Tolerances
  • Weighing Range: 0.01g - 20kg (covers screws, gaskets, sensors, and small assemblies)
  • Accuracy: ±0.005g (for micro-components) to ±0.1g (for larger parts)
  • Throughput: 200-400 parts/minute (high-speed models available)
  • Dynamic Compensation: Vibration & motion filtering for unstable conveyors
2. Robust Industrial Design
  • Heavy-Duty Construction: Powder-coated steel or stainless steel (IP54/IP65)
  • Impact-Resistant Load Cells: With overload protection
  • Modular Design: Easy integration with existing production lines
3. Automated Sorting & Rejection
  • Rejection Methods:
    • Pneumatic pushers (for small parts)
    • Servo-driven arms (for delicate components)
    • Conveyor diverters (for bulk sorting)
  • Sorting Logic:
    • Weight-based classification (accept/underweight/overweight)
    • Missing part detection (0% weight = empty package alert)
4. Smart Data Integration (Industry 4.0)
  • Real-Time SPC (Statistical Process Control):
    • Tracks Cp/Cpk for process capability
    • Alerts for trends outside 6σ limits
  • ERP/MES Connectivity:
    • OPC UA, MQTT, or REST API for SAP, Siemens, Rockwell systems
    • Cloud-based dashboards (AWS IoT, Azure)
  • Traceability & Reporting:
    • Barcode/QR scanning for batch tracking
    • Automated PDF/CSV reports for audits
5. Customizable for Automotive Applications
  • Fastener Production: Verifies weight consistency of bolts/nuts
  • Electronic Components: Detects missing chips/capacitors in assemblies
  • Powder Metallurgy: Checks sintered part densities via weight
  • Lubricants & Greases: Ensures proper filling in cartridges
Conclusion

Precision checkweighers are critical QC tools in automotive manufacturing, ensuring zero-defect production while enabling smart factory data analytics. By combining micro-accuracy, high-speed sorting, and IoT connectivity, they help maintain Six Sigma quality standards in weight-sensitive applications.

Parameter Specifications
Weighing Range 0.01g - 20kg (modular configurations available)
Readability 0.001g (micro models) to 0.1g (heavy-duty)
Accuracy ±0.005g (0-100g) to ±0.2g (5-20kg)
Weighing Speed 150-400 items/minute (speed/accuracy adjustable)
Frame Material Powder-coated steel or AISI 304 stainless steel
Protection Rating IP54 (standard), IP65 (dust/oil-resistant versions)
Load Cell Type Stainless steel shear beam with overload protection
Rejection Methods Pneumatic blast, servo-arm, or diverter gate
Rejection Accuracy ±1mm positional accuracy
Precision Checkweighers for Automotive Component Manufacturing 0

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SMARTWEIGH INSTRUMENT CO.,LTD

Kontak Person: Mrs. Shirley

Tel: +86-15851932889

Faks: 86-519-68781609

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